Premade Pouch Packing Line

Premade Pouch Packing Line – Efficient Automated Pouch Filling by Scayl

Boost your packaging efficiency with Scayl’s Premade Pouch Packing Line, a complete automated filling and sealing solution designed for businesses using pre-formed pouches or bags. This versatile line handles every stage of the process — from product loading and weighing to pouch filling, sealing, and collection — ensuring consistent quality and high-speed performance.

Ideal for coffee, tea, snacks, powders, grains, pet food, and other dry products, this system combines accuracy, efficiency, and reliability in one compact, easy-to-integrate design.

How It Works

1. Input Conveyor
   The Input Conveyor stacks and feeds empty pre-made pouches into the line for automatic processing. This stage ensures a smooth, continuous supply of packaging materials, minimising manual handling and downtime.

2. Bucket Elevator
   The Bucket Elevator gently lifts bulk materials — such as powders, granules, or small solids — from the feeding hopper to the weighing system. Its hygienic, food-grade buckets maintain product integrity and prevent spillage or contamination.

3. Multi-1016 Combination Weigher
   The Multi-1016 accurately measures and dispenses product according to the target weight using advanced multihead weighing technology. It delivers precise, repeatable fills with minimal giveaway, ideal for portion-controlled products like coffee beans, dried fruit, or nuts.

4. Working Platform
   The Working Platform provides solid support and safe operator access to the weigher and other upper components. Built from stainless steel, it ensures durability, hygiene, and easy maintenance — all essential for continuous, high-volume production.

5. Doypack 4300
   The Doypack 4300 is the core of the system — a fully automatic pouch filling and sealing machine that opens, fills, and seals pre-made pouches with precision. It’s compatible with various pouch types including stand-up, flat, zip-lock, and gusseted bags, producing professional, shelf-ready packaging every time.

6. Output Conveyor
   The Output Conveyor smoothly transports sealed pouches away from the Doypack for inspection, boxing, or secondary packaging. Its consistent movement helps maintain efficiency across the entire production line.

7. Rotary Collect Table
   Finished, sealed pouches are gathered on the Rotary Collect Table, providing an organised area for manual packing, quality checks, or batch labelling. Its rotating platform allows operators to collect products easily without disrupting production flow.

Key Benefits

• ⚙️ Fully automated pouch filling and sealing

• 🎯 Accurate multihead weighing with consistent target weights

• 🚀 Increases efficiency and reduces manual handling

• 🧼 Food-grade stainless steel construction for hygiene and durability

• 📦 Compatible with multiple pouch styles and materials

• 🔁 Customisable design for different products and production volumes

Applications

Perfect for:
Coffee | Tea | Spices | Snacks | Nuts | Dried Fruit | Grains | Pet Food | Powders | Supplements

Why Choose Scayl?

Scayl’s Premade Pouch Packing Line offers a seamless way to automate your packaging process. Each system is designed to improve accuracy, speed, and consistency, all while maintaining the highest standards of food safety and product presentation.

Whether you’re packaging coffee, snacks, or dry goods, our experts can build a bespoke automated solution tailored to your product type, pouch format, and production space.

💡 Every Automated Packing Line can be built bespoke to your business needs.
👉 Get in touch with us today to discuss your pouch packaging goals and let us create the perfect automated filling and sealing line for your business.